Modular Pyrolysis Systems
Factory-built, shipped to your site, operational in 12–18 months. Start with one module, add capacity as your market grows. No multi-billion-dollar megaplant required.
Request Equipment QuoteWhy Modular?
Factory-Built Quality
Built under controlled conditions with rigorous QA — not a field-constructed project subject to weather and site constraints.
Faster Deployment
12–18 months from contract to operation vs. 5–7 years for a greenfield biorefinery. Start generating revenue sooner.
Lower Capital Risk
Start with one module at $2–5M instead of betting $50M+ on day one. Prove your feedstock and markets first.
Scale Incrementally
Add modules as demand grows. Multiple units combine to achieve 200+ TPD without redesigning the plant.
Available Configurations
5 TPD — Micro
Single sawmill, farm operation, or pilot facility
Bio-Oil
3–3.5 tons/day
Biochar
0.75–1.25 tons/day
Footprint
40 × 20 ft
Capital
$2–5M
10 TPD — Small
Small commercial wood processing or agricultural operations
Bio-Oil
6–7 tons/day
Biochar
1.5–2.5 tons/day
Footprint
50 × 25 ft
Capital
$3–7M
25 TPD — Mid-Scale
Commercial biomass processors, municipalities, cooperatives
Bio-Oil
15–18 tons/day
Biochar
3.75–6.25 tons/day
Footprint
60 × 30 ft
Capital
$8–18M
50 TPD — Large
Large industrial operations, regional waste processors
Bio-Oil
30–35 tons/day
Biochar
7.5–12.5 tons/day
Footprint
80 × 40 ft
Capital
$15–25M
75 TPD — Industrial
Major industrial scale, utility-grade operations
Bio-Oil
45–52 tons/day
Biochar
11–19 tons/day
Footprint
100 × 50 ft
Capital
$20–30M
200+ TPD? Combine Multiple Units
Stack two or more modules for throughputs exceeding 200 metric tons per day. Each unit operates independently — so maintenance on one module doesn't shut down the whole plant.
Deployment Timeline
Typical project: 9–14 months from contract to operation.
Engineering & Design
Feedstock analysis, system sizing, site planning
Fabrication
Factory build, quality testing, pre-assembly
Shipping & Installation
Transport, site prep, mechanical installation
Commissioning
Startup, tuning, operator training, handoff
Find the Right System for Your Operation
Tell us about your feedstock and throughput requirements. We'll recommend the right configuration and walk you through the numbers.